oil filter RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

Page 7 of 329

13B-7
MR-372-J84-13B050$078.mif
V17
13B
DIESEL INJECTION
Fault finding – Cleanliness guidelines
I - HAZARDS ASSOCIATED WITH CONTAMINATION
The high pressure direct injection system is highly sensitive to contamination. The risks associated with
contamination are:
– damage to or destruction of the high pressure injection system,
– components jamming,
– a component leaking.
All After-Sales operations must be performed under very clean conditions. This means that no impurities (particles a
few microns in size) should have entered the system during dismantling.
The cleanliness principle must be applied from the filter to the injectors.
What are the sources of contamination?
– metal or plastic swarf,
– paint,
–fibres:
– from cardboard,
– from brushes,
– from paper,
– from clothing,
– from cloths,
– foreign bodies such as hair,
–ambient air
–etc.
II - INSTRUCTIONS TO BE FOLLOWED PRIOR TO ALL OPERATIONS
Check that you have plugs for the unions to be opened (set of plugs available from the Parts Department). The plugs
are single-use only. After use, they must be discarded (once used they are soiled and cleaning is not sufficient to
make them reusable). Unused plugs must be discarded.IMPORTANT
Cleaning the engine using a high pressure washer is prohibited because of the risk of damaging connections. In
addition, moisture may collect in the connectors and create electrical connection faults.
IMPORTANT
Before any work is carried out on the high pressure injection system, protect:
– the accessories and timing belts,
– the electrical accessories, (starter, alternator, electric power-assisted steering pump),
– the flywheel surface, to prevent any diesel from running onto the clutch friction plate.
MR-372-J84-13B050$078.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2

Page 19 of 329

13B-19
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
INTERSYSTEM EXCHANGES
The inter-system connections concerning the particular requirements of engine management are as follows:
●Request for injection computer to switch on the OBD warning light to warn of an OBD related pollution fault.
●Request to switch on the Level 1 warning light to warn of an operational safety fault with the engine
management system which may restrict performance.
●Request to switch on the Level 2 warning light to warn of an operational safety fault with the engine
management system which may result in the engine stopping.
●Request to switch on the Particle Filter and Service warning light to warn of an operational safety fault of the
particle filter system which may result in reduced performance or engine stoppage.
●Request to switch on the Engine overheating warning light to warn of an engine overheating fault or a fault
in the coolant temperature sensor.
●Request to switch on the Particle filter warning light to warn the driver that the particle filter is loaded with
particles (weight of soot more than 30.8 g). As soon as possible, the driver must drive at a speed of more than
25 mph (40 km/h) for 2 minutes to activate regeneration.
The driver must maintain a speed of more than 25 mph (40 km/h) until the particle filter warning light goes out
(Vdiag 45 and 49 only).
●Request to start the fan assembly for engine cooling and also for air conditioning purposes,
●Request to switch off the air conditioning compressor for engine programming requirements such as pulling
away, performance, anti-stalling, overspeed, etc.
●Request to switch off electrical consumers (passenger compartment heating resistor (if fitted), heated rear
screen, etc.) for engine operation purposes such as: pulling away, performance, anti-stalling,
overspeed, etc.
●Formulation of requests to engage electrical consumers and limit power as a function of rail conditions.
This last function is made possible with the introduction of alternator control. Formulation of requests enables
the smooth running of the engine to be improved in the critical operating phases, mainly at idle speed and
when pulling away. These requests pass via the multiplex network to the Protection and Switching Unit where
they are converted before being sent to the alternator.
In comparison to the version without a particle filter (K9K Step 2), the K9K Step 2 particle filter technical
specifications also include:
●Four temperature sensors spread along the exhaust system.
●One differential pressure sensor.
●One fuel injector with a dedicated electric fuel pump.
●An electric water pump (in addition to the mechanical pump) controlled by a relay to cool the turbocharger when
the engine is stopped (only for Clio III, Modus and Mégane II/Scénic II).
●Four heating elements and their control unit.
Oil Control System (OCS) (except Vdiag 44, 45 and 49)
This program takes into account the driving style of the user to warn him of the need for an oil change. This program
counts the number of miles since the last oil change, corrected by a factor which depends on the oil temperature.
When the number of miles exceeds a threshold, the customer is warned by a message to the instrument panel that
the drain must be performed.
After the oil change, the user must reset the oil change interval on the instrument panel.

Page 27 of 329

13B-27
MR-372-J84-13B050$273.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Replacement of components13B
If no communication is possible with the injection computer during reprogramming or programming:
●Clear the programming using command RZ019 Reinitialise programming.
●Clear any faults using command RZ001 Fault memory.
●Enter the V.I.N. using command SC013 Enter VIN code.
●Perform a powerlatch.
●Perform a detection of the cruise control - speed limiter and the air conditioning:
– Vehicle ignition on.
– Main switch in rest position (the computer then detects the rest position).
– Switch in Cruise control position to activate the Cruise control function.
– Switch in Speed limiter position to activate the Speed limiter function.
– Air conditioning in the ON position.
●For Kangoo II, program the values for fast idle speed (if equipped) and vehicle speed restriction (if equipped)
using commands SC041 Modification of commercial vehicle idle speed and SC040 Speed limiter.
●For Vdiag 45, 49 and 4D, carry out a particle filter regeneration using command SC017 Particle filter
regeneration (see Interpretation of commands).
●For Clio III, Modus, Megane II and Scenic II vehicles:
– If the configuration reading LC106 O.C.S. is" WITH" (check in the instrument panel computer), perform
an engine oil change and initialise the value of the oil service interval using the instrument panel.
●For Kangoo II:
– Change the engine oil and initialise the value of the oil change interval using the instrument panel.
IMPORTANT
The injection computer retains the immobiliser code for life.
The system has no security code.
It is forbidden to perform tests with computers borrowed from the Parts Department or from another vehicle
which must then be returned.
These computers are hard-coded.
If the injection computer is faulty, contact the Techline (and refer to the fault finding log).

Page 85 of 329

13B-85
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
*diff: differential
*temp: temperatureDF308
PRESENT
OR
STORED
CLOGGED PARTICLE FILTER
1. DEF: Signal outside upper limit
NOTESPriorities when dealing with a number of faults:
Deal with faults stored in the computer first.
Ask the customer about vehicle usage: driving style, type of journey, etc.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the EGR function is inhibited,
– the vehicle performance is reduced,
– the level 1 warning light is lit and a warning message (or light) is displayed on the
instrument panel.
Check that there are no leaks or blockages in the exhaust pipe,
Repair if necessary.
Carry out an After-Sales regeneration (before and after each regeneration, check the oil and diesel fuel levels).
Run command SC017 Particle filter regeneration (see Interpretation of commands).
Use ALP 21: Particle filter warning light lit.
Deal with the interpretation of fault DF1003 Particle filter differential pressure sensor circuit.
Check the exhaust system.
Deal with the interpretation of fault DF1000 Particle filter upstream temperature sensor circuit.
Deal with the interpretation of fault DF1007 Catalytic converter 1 downstream temperature sensor circuit.
Deal with the interpretation of fault DF999 Particle filter downstream temperature sensor circuit.
Deal with the interpretation of fault DF652 Turbine upstream temperature sensor circuit.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
Explain to the customer how the particle filter system works.
SID301_V44_DF308 / SID304_V45_DF308 / SID301_V48_DF308 / SID304_V49_DF308 / SID304_V4D_DF308 / SID301_V4C_DF308

Page 113 of 329

13B-113
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1002
PRESENT
OR
STOREDSTATIC REGENERATION
1. DEF: Signal outside upper limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present during regeneration.
Special notes:
– static particle filter regeneration fault (applied in After-Sales).
–The level 1 fault warning light is lit on the instrument panel.
Before each regeneration, check the diesel fuel level.
Before and after each regeneration, check the oil level.
Before every regeneration, check the sealing on the 5
th particle filter injector circuit using the actuator AC237
Fuel pump relay.
If the fault is still present, replace the particle filter (see MR 385, 364, 370 and 417, Mechanical, 19B, Exhaust,
Particle filter: Removal - Refitting).
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF1002 / SID304_V45_DF1002 / SID301_V48_DF1002 / SID304_V49_DF1002 / SID304_V4D_DF1002 / SID301_V4C_DF1002

Page 188 of 329

13B-188
MR-372-J84-13B050$663.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Parameter summary table13B
*St.: storedTool Parameter
Diagnostic tool title
PR739Fuel flow solenoid valve current
PR794Stored regeneration failure no. 1
Vdiag 4D, 45 and 49 only PR795Stored regeneration failure no. 2
PR796Stored regeneration failure no. 3
PR797Stored regeneration failure no. 4
PR798Stored regeneration failure no. 5
PR799Stored regeneration failure no. 6
PR800Stored regeneration failure no. 7
PR801Stored regeneration failure no. 8
PR802Stored regeneration failure no. 9
PR803Stored regeneration failure no.10
PR810Catalytic converter 1 downstream temperature
Vdiag 4D, 45 and 49 only
PR812Catalytic converter 1 temperature sensor
voltage
PR836St* particle filter warning light no. 1
Vdiag 45 and 49 only PR837St* particle filter warning light no. 2
PR838St* particle filter warning light no. 3
PR839St* particle filter warning light no. 4
PR840St* particle filter warning light no. 5
PR841St* particle filter warning light no. 6
PR842St* particle filter warning light no. 7
PR843St* particle filter warning light no. 8
PR844St* particle filter warning light no. 9
PR845St* particle filter warning light no. 10
PR873Oil oxidation signal Vdiag 44, 45, 48 and 49 only
PR874Last service
PR875Oil dilution signal Vdiag 44, 45, 48 and 49 only
PR878Increased idle speed Kangoo II only
PR879Maximum authorised speed Kangoo II only

Page 224 of 329

13B-224
MR-372-J84-13B050$741.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of parameters
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
PR132
AIR FLOW
PARAMETER
DEFINITIONThis parameter indicates the inlet air flow in mg/st.
NOTESSpecial notes:
Only perform these tests if the parameters do not correspond with the system
operation programming.
No faults must be present.
Perform this fault finding procedure:
– after finding an inconsistency in the parameter,
– or after a customer complaint (lack of power, smoke etc.).
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
Diagrams Technical Notes.
Sensor electrical conformity
Check the air inlet circuit (from the air filter inlet to the inlet manifold, run test 10 Air line at the turbocharger):
– air filter unit inlet not blocked and filter not clogged,
–visual inspection only, use ALP2 The engine does not start or starts with difficulty,
– oil vapour recirculation circuit connected correctly,
–absence of leaks or blockages in the low and high pressure air circuits: ducts, presence and tightness
of the mounting clips, mounting of the turbocharging pressure sensor, exchanger, etc.
– check that the damper valve is not jammed shut (except Vdiag 4C).
Carry out the necessary repairs.
Check the electrical conformity of the air flow sensor:
Check the + 5 V supply to the air flowmeter.
– connection 3KJ of component 799.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_PR132 / SID304_V45_PR132 / SID301_V48_PR132 / SID304_V49_PR132 / SID304_V4D_PR132 / SID301_V4C_PR132

Page 262 of 329

13B-262
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
SC017
PARTICLE FILTER REGENERATION
NOTESCarry out this command only under the following conditions:
– DF308 Clogged particle filter present.
Ignition on and engine stopped.
Vdiag 45, 49 and 4D only.
WARNING:
–It is essential to carry out the next procedure in accordance with the safety and cleanliness guidelines,
(see MR 364 (Mégane II), 370 (Scénic II), 417 (Kangoo II), 385 (Modus), 392 (Clio III), Mechanical, 19B,
Exhaust, Particle filter: Cleaning).
– do not run command AC029 High pressure circuit seal test until regeneration has finished.
– before each regeneration, check the fuel level,
– before and after each regeneration, check the oil level.
With the engine running and the vehicle stopped, this function allows the particle filter to be regenerated.
Safety instructions to be followed:
The regeneration causes exhaust fumes and high temperatures.
The vehicle must be outside during regeneration.
If it is not possible to carry out regeneration outside, check that the extractor fan can withstand the very high
regeneration temperatures.
Perform regeneration on a surface free from fire risks (oil, dry leaves, etc.).
Nothing should be left in the vicinity of the exhaust pipe.
Before regeneration:
– Respect After-Sales recommendations for particle filter regeneration.
– Check the oil level to prevent the engine from racing.
– Check the fuel level.
– Check the sealing on the 5th particle filter injector circuit using actuator AC237 Fuel pump relay.
– Check that there are no leaks or blockages in the exhaust pipe,
To perform regeneration:
– Vehicle stopped and in neutral.
– Engine running and warm.
– No pedal depressed (accelerator and clutch).
– No faults present preventing regeneration from being carried out on the system.
– No leak in the 5th particle filter injector circuit.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID304_V45_SC017 / SID304_V49_SC017 / SID304_V4D_SC017 / SID301_V4C_SC017

Page 263 of 329

13B-263
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
SC017
CONTINUED
After-Sales regeneration comprises 4 important stages:
– Heating of the engine and checking for a small quantity of soot in the particle filter by measuring the differential
pressure.
– The system changes from combustion mode and starts to regenerate the particle filter. Gradual cooling of the
particle filter.
– End of After-Sales regeneration.
Stopping conditions:
– Dialogue with the diagnostic tool has been lost.
– Vehicle movement detected by speed sensor.
– Brake or clutch pedal depressed.
– Stop regeneration requested by the diagnostic tool.
– End of test.
The procedure lasts 30 minutes.
– At the end of regeneration, a message announces whether the regeneration has been successful or which
operations to carry out.
CONFIRMING THE REGENERATION PROCESS:
At the end of regeneration, a message appears to announce whether the regeneration was successful:
particle filter regeneration successful: regeneration completed correctly.
weight of soot too high - run command SC017 again: regeneration failed because the weight of soot at
the end of regeneration was too high and the temperature upstream of the particle filter was too low. Check
the oil level before starting another regeneration.
weight of soot too high: regeneration failed because the weight of soot at the end of regeneration was
too high in spite of the correct temperature upstream of the particle filter. The particle filter is full of residue
(regeneration impossible), refer to the fault finding chart ALP21 Particle filter warning light lit.
present or stored fault: regeneration failed because faults were declared.
Refer to the interpretation of faults, after resolving the faults, run command SC017 again.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
.

Page 272 of 329

13B-272
MR-372-J84-13B050$858.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Customer complaints13B
DRIVING BEHAVIOUR
ENGINE CUT-OUT (STALLING) ALP 7
NO OR VERY LITTLE ACCELERATION,
INCREASE IN ENGINE SPEEDALP 8
ENGINE BUCKING ALP 9
ERRATIC ACCELERATION ALP 10
NO ENGINE BRAKING ALP 11
LOSS OF POWER ALP 12
TOO MUCH POWER ALP 13
OVERSPEED AT IDLE SPEED OR ON
RELEASING BRAKEALP 14
EXCESSIVE CONSUMPTION ALP 15
ENGINE OVERHEATING ALP 16
NOISE, ODOURS OR SMOKE
EMISSION CONTROL NOT SATISFACTORY ALP 17
ENGINE NOISE ALP 18
OIL LEAK FROM THE TURBOCHARGER ALP 19
SMOKE FROM THE EXHAUST ALP 20
REGENERATION
PARTICLE FILTER WARNING LIGHT ON ALP 21

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